Heatbath » Phosphate Coatings

COLD FORMING ZINC PHOSPHATES AND LUBRICANTS

COLD FORMING ZINC PHOSPHATES
Product Name Bath Components Description
Phos Dip® 38 Make Up, Replenisher and Accelerator This zinc phosphate coating withstands the deepest draws and most severe deformation. Contains a unique phosphate/nitrate ratio and increased metal catalyst. Produces the most uniform, tight-grained zinc phosphate coating with coating weights 10-15% higher than other nitrite accelerated baths. A great choice for shaped wire and all cold heading applications. Can be used in both strand and batch processing lines.
Phos Dip® 47-XD Make Up, Replenisher and Accelerator An economical zinc phosphate is preferred for tube drawing, stamping, forming and extruding operations. Specifically formulated for high production facilities. Reduces die wear and affords faster drawing speeds. A dependable bath used for consistent, high quality phosphate coatings.
Phos Dip® 10B One
Component Process
This single component zinc phosphate bath has built in iron control. Bath is easy to operate and ideal for round hole reductions. Advantages include operation at lower concentrations and shorter immersion times.
REACTIVE AND NON-REACTIVE LUBRICANTS
Product Name Description
Drylube 2000 Reactive stearate lubricant for use over zinc phosphate and oxalate coatings. Excellent film strength will withstand the most severe drawing and heading operations. Melts quickly into the working bath. Charged at concentrations as low as 2-4 oz./gallon.
Drylube 1500 Series A line of non-reactive lubricants that contain different amounts of stearate soap blended into varying carrier chemistries. These coatings reduce build up at the dies, provide corrosion protection and aid in coil compaction. Choose from Drylube 1500, 1503 or 1505.

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